Untangling one hook from a jumble at Ace Wire Spring beings with vision, specifically proprietary 3D vision algorithms. These combine classic geometric CAD-matching techniques with modern machine learning methods to achieve high detection accuracy across a wide range of object shapes, sizes, and materials. Using innovative hardware, advanced algorithms, and engineering expertise, a robot now picks hooks out of the bins and places them into a press. A key factor in providing the robot with the necessary spatial intelligence to manage the process is CapSen Robotics' complete solution, which includes 3D vision software, full motion planning, and control. Automating this key part of the process has paid dividends. "It's so nice to be able to do what we were trained to do on the floor, instead of putting hooks into the press half of the day," said Mike Valoski, a line supervisor at Ace.
The new robotic cell at Ace results in fewer mistakes and less downtime on this part of the production line. Working conditions are safer for employees, who can now concentrate on less mundane tasks.